Portable plasma cutting uses a handheld plasma torch that can be easily carried to different locations for on-site cutting and repair work. It is widely used in construction, maintenance, automotive, and field operations where moving heavy materials to a cutting shop is not practical.
Cutting Thickness Range
Light-duty systems: up to 12mm (0.5”).
Medium-duty: up to 25mm (1”).
Heavy-duty portable units: up to 38mm (1.5”), depending on amperage.
Cutting Current (Amperage)
Typically 20A – 100A for handheld units.
Compact but powerful enough for most on-site cutting needs.
Cutting Speed
Very fast on thin sheets (can cut 5x faster than oxy-fuel).
Slower on thicker plates compared to CNC/HD plasma.
Cutting Accuracy & Tolerance
Manual tolerance: approx. ±1.5mm – 3mm depending on operator skill.
Best for rough cuts, prep work, and general fabrication.
Kerf Width (Cut Width)
2mm – 4mm depending on torch nozzle size and plate thickness.
Edge Quality
Produces more dross than CNC/HD plasma due to manual handling.
Usually requires minor grinding or finishing.
Power Source
Portable units typically run on 110V, 220V, or generator power.
Some models are inverter-based for easy mobility.
Compatible Materials
Mild Steel
Stainless Steel
Aluminum
Copper & Brass (limited)
On-site construction & steel structure work.
Automotive repair and bodywork.
Agricultural equipment & field repairs.
Pipe cutting, ductwork, and HVAC maintenance.
Remote locations without access to large cutting machines.